Superabrasives Metal Stamping

Metal Stamping for the Superabrasives Industry

When you work with superabrasives, you need durable, high-performance parts to turn unfinished materials into useful tools. At Standard Die International, our team of specialists has mastered precision metal stamping for the superabrasives industry. They have the specific knowledge and skills necessary to deliver the exceptional results that you will not get anywhere else.

We are an ISO-1900 certified company with more than 50 years of experience in metal stamping, designing, tooling and engineering, and we provide the highest level of care with attention to the finest details.

What Are Superabrasives? superabrasives machinery

Superabrasives are extraordinarily hard materials used in precision grinding. They are attached to a grinding wheel used to shape materials that are too hard or too delicate for conventional abrasives. The superior strength of superabrasives makes them ideal for use in a wide range of industries, including oil, electronics, aerospace, automotive and medical.

The superabrasives material family includes industrial diamonds, cubic boron nitride (CBN), synthetic diamonds and nanodiamonds. Industrial diamonds, or non-gem-quality diamonds, are the hardest known material, with a Knoop hardness of approximately 7,000-8,000. The second hardest material is CBN, a synthetic grain with a Knoop hardness of 4,700. By comparison, grains used for conventional abrasives typically have a Knoop hardness in the 2,100 to 2,500 range.

Synthetic diamonds and nanodiamonds are also common superabrasives. Synthetic diamonds are made from a hydrocarbon gas mixture, while nanodiamonds are created through a controlled explosion process.

What Are the Benefits of Superabrasives?

Superabrasives offer unparalleled performance and longevity. They provide many benefits, such as:

  • Enhanced thermal stability.
  • Decreased wheel wear.
  • Fast speeds for shorter grinding cycles.
  • Higher G-ratios (a measure of grinding efficiency calculated by volume of ground material/volume of wheel wear).
  • Reduced costs for tooling and fixtures.

Superabrasives are significantly more durable than regular abrasives, which are made with softer grains. Their enhanced durability means they do not wear out as quickly as standard abrasive products, so superabrasives will not have to be replaced as frequently. By improving production efficiency, superabrasives help you achieve more consistent and reliable results.

Precision Metal Stamping for Superabrasives From Standard Die International

At Standard Die International, we work closely with you to create the perfect product to work with superabrasives. Our experienced design engineers translate your specifications into the high-quality, customized solutions that you are looking for. We use all the latest technologies and advanced engineering methods for expert crafting and manufacturing.

We have also honed our processes to create more parts better, faster and for less. We tackle high volume parts orders that require tight tolerances and deep draws with unbeatable precision and efficiency. And with our excellent quality management system, you can rest assured that your parts will arrive free of errors.

You can also count on Standard Die International for outstanding customer service. We walk you through every step of the process to ensure you are getting exactly what you need, and we go the extra mile to deliver parts that are entirely your own.

Contact us today to request your free quote.

Get In Touch

For a quote or to find out more about how we can help you, call our Sales Manager, Haley Menzies toll free at (800) 838-5464 or fill out the form below.

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